The House of Quality

Correlation matrix between old version and version of VDA 6.3:2010

csantos — Wed, 22 Feb 2012 15:22:54 +0000

Hi,

Do you have any information about a correlation matrix between the requirements of the oldest version of VDA 6.3 and the new one 2010?It will help a lot, since the requirements are now reorganized, and althought there are new requirements, the already existent ones that are transferred from last edition it will help to understand.

Please if anyone has information about send me.

Thank you all.

C.Santos

2.1 e)- Supplier Involvement

HOQ — Thu, 11 Nov 2010 06:34:50 +0000

Die Lieferanten sind in dem Projektmanagement durchgängig eingebunden.
The suppliers are engaged in the project management throughout.

2.1 e)- Supplier Involvement in the Project Plan should be identified.

Explanation.
Supplier Involvement should be identified for elements of the Project which will be acquired from external sources.

A Procurement Plan provides a detailed description of the Products to be procured from suppliers, the justification for procuring each product externally, as opposed to from within the business, and the schedule for procurement.

5.1 g) -Process Audits

HOQ — Thu, 11 Nov 2010 02:33:26 +0000

In allen Phasen sind bei den beauftragten Lieferanten Prozessaudits oder vergleichbare Methoden zu planen und durchzuführen. (abhängig von der Risikoklassifizierung des Bauteils)
Process Audits or comparable methods must be planned and executed in all phases for the suppliers selected (depending on the risk classification of the product).

5.1 g) -Process Audits should be carried out in accordance with Risk Classification.

Discussion.
TS Requirements
8.2.2.2 Manufacturing process audit
The organization shall audit each manufacturing process to determine its effectiveness.

5.1* Supplier Approval

HOQ — Thu, 11 Nov 2010 02:36:47 +0000

Werden nur freigegebene und qualitätsfähige Lieferanten eingesetzt.

Are only approved / released and quality-capable suppliers selected?

Discussion.
Supplier Approval prior to Series Production should be integrated into the Procurement Process. TS 16949 requires as a minimum Suppliers to be Certified to ISO 9001 and to be working towards TS 16949 Certification.
Customer Specific Requirements may be applicable and these should be known and incorporated into the Supplier Approval process.

REQUIREMENTS
5.1 a) - QMS Certification should be required of Suppliers (Audited or Certified).
5.1 b) - Supplier Evaluation should be included in the Product Plan.
5.1 c) - Supplier Approval should be required prior to Series Production.
5.1 d) - Supplier History should be considered where applicable.
5.1 e) - Risk Analysis should be conducted on the Supply Chain.
5.1 f) - Contingency Plans should be raised as a result of Risk Analysis.
5.1 g) -Process Audits should be carried out in accordance with Risk Classification.
5.1 h) - Supplier Capacity should be assured for predicted volumes and delivery schedules.
5.1 i) - Change Control should consider potential effect on Suppliers. (Quality & Capacity)

6.3.1 f) Constant Improvement

HOQ — Tue, 08 Feb 2011 07:53:15 +0000

Mitarbeiter sind in den KVP-Prozess eingebunden.
Operators are engaged in the continuous improvement process.

6.3.1 f) Constant Improvement should include Employee Involvement.

4.1 b) Customer FMEA Requirements

HOQ — Fri, 04 Feb 2011 02:09:48 +0000

Eventuelle bewertungsvorgaben von kunden sind dokumentiert und angewendet
Any evaluation requirements set by the customer are documented and applied.

4.1 b) Customer Requirements should be defined & evaluated in the FMEA.

Discussion

2.1 Organisational Management

HOQ — Tue, 25 Jan 2011 01:12:23 +0000

Ist die Projectorganisation (Projektleitung) etabliert und die Aufgaben sowie Kompetenzen der Projektleitung, Teammitglieder festgelegt?

Is the project organisation (project management) established and are tasks & authorities specified for the team leader and team members?

Explanation
Organizational Management - identifies the Skills required for the Project, designates appropriate responsibilities and authorities and assigns corresponding employees to the Project Team.

Requirements
2.1 a) - Project Scope should be aligned to the Customer Requirements.
2.1 b) - A Project Management Plan should be defined and utilized.
2.1 c) - The responsibilities & authorities of the Project Manager & Team Members should be defined.
2.1 d) - The Project Team Skills should be identified.
2.1 e) - Supplier Involvement in the Project Plan should be identified

6.3.1 c) - Training / Awareness

HOQ — Wed, 10 Nov 2010 06:43:06 +0000

Alle Mitarbeiter sind über im Rahmen von Produktschulung geschult
All operators are trained in…..

6.3.1 c) - Training / Awareness should include …

6.3.1 c.i) - - - - - Consequences of Defective Workmanship,
6.3.1 c.ii)- - - - - Product Function Awareness.

6.3.1 a) - Responsibility & Authority

HOQ — Wed, 10 Nov 2010 06:46:32 +0000

Es muß beschrieben sein, welche Verantwortungen, Aufgaben und Befugnisse die Mitarbeiter in ihrem jeweiligen Aufgabengebiet haben,
A description must be provided of what responsibilities, tasks and authority the operators have in their individual areas of operation ..

6.3.1 a) - Responsibility & Authority for Product / Process Quality monitoring should include. ..

6.3.1 a.i)- - - - - First Off Inspection and Approval,
6.3.1 a.ii) - - - - Self Inspection / Control,
6.3.1 a.iii) - - - SPC and reaction to Out of Control,
6.3.1 a.iv) - - - Stopping Production in the event of Product/Process non-conformance.

2.1 a) - Project Scope

HOQ — Thu, 11 Nov 2010 06:38:17 +0000

Das Projektmanagement ist in der Lage, die Kundenanforderungen zu erfüllen.
The project management is in a position to meet customers requirements.

2.1 a)- The Project Scope should be aligned to the Customer Requirements.

Explanation.
Project Alignment will establish the Customer Requirements in the initial Project Scope and clarify the acceptance criteria.
Project Completion Date and required volumes are obviously important "alignment" criteria.

2.1 b) - Project Management Plan

HOQ — Thu, 11 Nov 2010 06:37:44 +0000

Ein Prozess zur Etablierung des Projektmanagements ---- ist vorhanden.
A process for establishing the project management exists.

2.1 b)- A Project Management Plan should be defined and utilized?

Explanation.
A Project Management Plan, provides a method for managing projects within a clearly defined framework.

Project
Management describes procedures to coordinate people and activities in a
project, how to design and supervise the project, and what to do if the
project has to be adjusted if it doesn’t develop as planned.

A
Project Management Plan, identifies each process with its key inputs and
outputs and with specific goals and activities to be carried out, which
gives an automatic control of any deviations from the Project Plan.

2.1 c)- Project Team Responsibilities

HOQ — Thu, 11 Nov 2010 06:35:51 +0000

Die Befugnisse der Projektleiter und Teammitglieder sowie die Anbindung an die Organisation sind festgelegt
The authority of the project leaders and team members is specified.

2.1 c)- The responsibilities & authorities of the Project Manager & Team Members should be defined?

Explanation.
The
Project Managers Responsibilities vary depending on the industry, the
company size, the company maturity, and the company culture.

Some of the responsibilities that are common to Project Managers include ..
> Aligning the Project to the Customer Requirements.
> Developing the Project Management Plan.
> Reporting to the Project Stakeholders.
> Managing ..
... the project team,
... the project risk,
... the project schedule,
... the project budget,
... any project escalation.

2.1 d)- Project Team Skills

HOQ — Thu, 11 Nov 2010 06:35:18 +0000

Die Befugnisse der Projektleiter und Teammitglieder ------ und beinhalten alle notwendigen Kompetenzen zur Umsetzung.
All the expertise required for implementation is established.

2.1 d)- The Project Team Skills should be identified?

Explanation.
>> Project Team Skills for each project role should be identified according to the required Project related task .

> The Project Team also requires knowledge of ..
... What the goal is.
... What his or her role in the completion of the goal is.
... How internal or external constraints affect the process.
... Possible obstacles to the success of the project.

3.1 Product/Process Requirements

HOQ — Thu, 11 Nov 2010 05:49:51 +0000

Liegen die produkt- und prozessspezifischen Anforderungen vor?

Are the product and process-specific requirements laid down?

Discussion.
New Product/Process Requirements is a term used to describe the complete process of bringing a new product or process to market.
There are two parallel paths involved in the NPR process: one involves the idea generation, product design and detail engineering; the other involves process design and analysis.
Companies typically see new product & process requirements as the first stage in generating and commercializing new products within the overall strategic process of product & process life cycle management used to maintain or grow their market share.

REQUIREMENTS
a) - All Product/Process Requirements should be formally established.
b) - Contractual Documents should be fully examined for Design, Process & Legal requirements.
c) - A Deviation Control Process should be followed if Customer requirements cannot be met.
d) - Supplier Selection should be documented & meet Customer Requirements.
e) - Special Characteristics should be identified for Customer, Designer & legal requirements.
f) - Interface agreements with Customer nominated suppliers should be available.

3.1 a) - Product/Process Requirements

HOQ — Thu, 11 Nov 2010 05:49:25 +0000

Für das zu entwickelnde Produkt sind alle Anforderungen bekannt.
All requirements regarding the product to be developed are known.

3.1 a) - All Product Requirements should be formally established.

Discussion.
TS Requirement
7 Product realization
7.1 Planning of product realization
The organization shall plan and develop the processes needed for product realization.

3.1 b) - Contractual Documents

HOQ — Thu, 11 Nov 2010 05:48:33 +0000

Die Organisation hat einen Prozess zur Identifizierung von allg QM-Anforderungen des Kunden sowie von Entwicklungs- und Prozessanforderungen implementiert.

Anfrage - und Vertragsunterlagen sind auf Vollstandigkeit gepruft.
The organisation has implemented a process for identifying the customers general requirements and also process and development requirements.
Enquiry and contract documents are to be checked to make sure they are complete.
3.1 b) - Contractual Documents should be fully examined for Design, Process & Legal requirements.

Discussion.
TS Requirement
7 Product realization
7.1 Planning of product realization
In planning product realization, the organization shall determine the following, as appropriate:
a) quality objectives and requirements for the product;

3.1 c) - Deviation Control

HOQ — Thu, 11 Nov 2010 05:48:09 +0000

Bei Nichterfüllbarkeit der Anforderungen müssen diese dem Kunden mitgeteilt werden bzw. Abweichungen vom Kunden "freigegeben" /zugestimmt werden (im Falle einer Beauftragung).
If the requirements cannot be achieved, the customer must be informed. Deviations may be "released" / agreed by the customer (in the event of a contract).

3.1 c) - A Deviation Control Process should be followed if Customer requirements cannot be met?

Discussion.
TS Requirements
8.3.4 Customer waiver
The organization shall obtain a customer concession or deviation permit prior to further processing whenever the product or manufacturing process is different from that which is currently approved.

3.1 d) - Supplier Selection

HOQ — Thu, 11 Nov 2010 04:23:27 +0000

Anforderungen des Kunden an die Auswahl von Unterlieferanten bzw. Vormaterialien müssen dokumentiert sein.
Customer requirements regarding the choice of sub-suppliers and/or material to be used must be documented.

3.1 d) - Customer Requirements for Suppliers should be documented.

Discussion.
TS Requirements - ??
(Note : These would be in Customer Specifics of the Customer Contract.)

3.1 e) - Special Characteristics

HOQ — Thu, 11 Nov 2010 04:20:35 +0000

Besondere Merkmale müssen identifiziert werden auf Basis der eigenen Anforderungen, Kundenanforderungen, gesetzliche Forderungen, Fertigungstechnologie und Merkmalen, die sich aus dem Verwendungszweck/Gebrauch des Produktes ergeben.
Special characteristics must be identified on the basis of in-house requirements, customer requirements, legal requirements, production technology and characteristics arising from the application/use of the product.

3.1 e) - Special Characteristics should be identified for Customer, Designer & Legal requirements.

Discussion.
TS Requirements
7.3.2.3 Special characteristics
The organization shall identify special characteristics [see 7.3.3 d)]

3.1 f) - Interface agreements

HOQ — Thu, 11 Nov 2010 04:17:14 +0000

Schnittstellenvereinbarungen bei von Kunden vorgegebenen Lieferanten (Setz lieferanten) liegen vor.
There are interface agreements for suppliers (set suppliers) specified by the customer.

3.1 f) - Interface agreements with Customer nominated suppliers should be available.

Discussion.
TS Requirements
7.4.1.3 Customer-approved sources
Where specified by the contract (e.g. customer engineering drawing, specification), the organization shall purchase products, materials or services from approved sources.

4.1 Design FMEA

HOQ — Thu, 11 Nov 2010 03:19:04 +0000

Sind die Design-FMEA /Prozess-FMEA erstellt, im Projektablauf aktualisiert und sind Korrekturmaßnahmen festgelegt?

Have the Product / FMEA / Process FMEA been drawn up? Are they up-dated as the project progresses and are corrective actions laid down?

Discussion.
A Design FMEA is an analytical techniques used by the Design Team to identify potential failure modes.
A Design FMEA parallels, formalizes and documents the mental disciplines that a design engineer normally goes through in any design process.

REQUIREMENTS.
4.1 a) - FMEA Initiation should be included in the Development Plan.
4.1 b) - There should be an FMEA Procedure for FMEA initiation & control.
4.1 c) - Product Function & Reliability requirements should be included in the FMEA.
4.1 d) - FMEA Review should be conducted after Product Changes.
4.1 e) - The Design FMEA should interface with the Process FMEA.
4.1 f) - Manufacturing Methods should be considered in the Design FMEA.
4.1 g) - The FMEA Team should include Production & Planning personnel.
4.1 h) - Process Interfaces should be identified in the initial phase of the Process FMEA.
4.1 i) - Customer Interfaces should be evaluated in the FMEA.
4.1 j) - Design & Process Interfaces should be evaluated in the FMEA.
4.1 k) - Risk Reduction Effectiveness should be evaluated.
4.1 l) - There should be a RPN Rating Review after Risk Reduction actions.
4.1 m) -Rating Reduction should Focus on the Verification/Validation of Design FMEA.
4.1 n) - Special Characteristics should be identified in the FMEA.
4.1 0) - PDCA Principles should be implemented to facilitate FMEA improvement.

4.1 c) - FMEA Initiation

HOQ — Thu, 11 Nov 2010 03:18:41 +0000

Die FMEA muß Inhalt des Entwicklungsplanes sein.
The FMEA must be part of the development plan

4.1 c) - FMEA Initiation should be included in the Development Plan

Discussion.
TS Requirement
8.5.3 Preventive action
A documented procedure shall be established to define requirements for
(Note : the requirement could be included in the procedure)

4.1 d) - Product Function & Reliability

HOQ — Thu, 11 Nov 2010 03:18:19 +0000

In der Entwicklungsphase ist mittels FMEA sicherzustellen, daß das Produkt und der Prozess den Anforderungen des Kunden hinsichtlich Funktion, Zuverlässigkeit, etc. entspricht.
In the development phase it must be ensured by means of FMEA's that the product and process meet the customers requirements in terms of function, reliability, etc.

4.1 d) - Product Function & Reliability requirements should be included in the FMEA.

Discussion.

TS Requirements.
8.5.3 Preventive action
A documented procedure shall be established to define requirements for
(Note : the requirement could be included in the procedure)

4.1 a) - FMEA Procedure

HOQ — Thu, 11 Nov 2010 03:17:54 +0000

Die Durchführung von FMEAs muss geregelt sein.
The execution of FMEA's must be controlled.

4.1 a) - An FMEA Procedure must be in place.

Discussion.

TS Requirements.
8.5.3 Preventive action
A documented procedure shall be established to define requirements for
(Note : the requirement could be included in the procedure)

4.1 e) - FMEA Review

HOQ — Thu, 11 Nov 2010 03:17:34 +0000

Änderungen am Produkt und Prozess müssen neu bewertet werden.
Changes to the product and process must be evaluated afresh. If appropriate, a new analysis should be carried out I agreement with the FMEA Team and the project manager.

4.1 e) - FMEA Review should be conducted after Product Changes.

Discussion.

TS Requirements.
8.5.3 Preventive action
A documented procedure shall be established to define requirements for
(Note : the requirement could be included in the procedure)

4.1 f) - FMEA interface

HOQ — Thu, 11 Nov 2010 03:17:13 +0000

Die Schnittstellen von Design und Prozess FMEA sind geregelt.
Interfaces between product and process FMEA are controlled.

4.1 f) - The Design FMEA should interface with the Process FMEA.

Discussion.

TS Requirements.
8.5.3 Preventive action
A documented procedure shall be established to define requirements for
(Note : the requirement could be included in the procedure)

4.1 g) - Manufacturing Methods

HOQ — Thu, 11 Nov 2010 03:16:51 +0000

Bei der Erstellung der Produkt-FMEA ist der für die Herstellung vorgesehene Fertigungsstandort einzubeziehen.
Personnel from production and the future production location are members of the FMEA team.

4.1 g) - Manufacturing Methods should be considered in the Design FMEA.

Discussion.

TS Requirements.
8.5.3 Preventive action
A documented procedure shall be established to define requirements for
(Note : the requirement could be included in the procedure)

4.1 h) - Customer-Supplier Interfaces

HOQ — Thu, 11 Nov 2010 03:16:04 +0000

Schnittstellen zum Kunden/Lieferanten sowie auch interne Schnittstellen sind definiert. Eventuelle bewertungsvorgaben von kunden sind dokumentiert und angewendet
Interfaces to customers and suppliers are defined.

4.1 h) - Customer - Supplier Interfaces should be defined & evaluated in the FMEA.

Discussion.
TS Requirement
7.3.3.2 Manufacturing process design output
The manufacturing process design output shall be expressed in terms that can be verified against manufacturing process design input requirements and validated
The manufacturing process design output shall include
— manufacturing process FMEA's,

4.1 i) - Customer Interfaces

HOQ — Thu, 11 Nov 2010 03:15:40 +0000

Schnittstellen zum Kunden/Lieferanten sowie auch interne Schnittstellen sind definiert. Eventuelle bewertungsvorgaben von kunden sind dokumentiert und angewendet.
Interfaces to customers and suppliers are defined.

4.1 i) - Customer Requirements & Interfaces should be defined & evaluated in the FMEA.

4.1 i) - Design & Process Feasibility

HOQ — Thu, 11 Nov 2010 03:15:18 +0000

Die start phase, schnittstellen zur Prozess-FMEA, aktualisierung schleifen, etc. müssen daraus hervorgehen
The start phase, the interface to the Process FMEA, updating loops, etc, must be clear from the Product FMEA

4.1 i) - Design & Process Interfaces should be evaluated in the FMEA.

Discussion.
TS Requirement
7.3.3.2 Manufacturing process design output
The manufacturing process design output shall be expressed in terms that can be verified against manufacturing process design input requirements and validated. The manufacturing process design output shall include
— specifications and drawings,
— manufacturing process flow chart/layout,

4.1 j) - Risk Reduction Effectiveness

HOQ — Thu, 11 Nov 2010 03:14:52 +0000

Die Wirksamkeit der Maßnahmen ist nachzuweisen.
The effectiveness of the actions must be demonstrated.

4.1 j) - Risk Reduction Effectiveness should be evaluated.

Discussion.

TS Requirements.
7.2.2.2 Organization manufacturing feasibility
The organization shall investigate, confirm and document the manufacturing feasibility of the proposed products in the contract review process, including risk analysis.

4.1 l) - RPN Rating Review

HOQ — Thu, 11 Nov 2010 03:14:29 +0000

Gegebenenfalls ist in Abstimmung mit dem FMEA-Team und dem Projektleiter eine neue Analyse auszulösen.
Once actions have been completed, and up-dated FMEA is required in regard to the probability of occurrence and the probability of detection ...

4.1 l) - There should be a RPN Rating Review after Risk Reduction actions.

Discussion.

TS Requirements.
8.5.2 Corrective action
The organization shall take action to eliminate the causes of non-conformities in order to prevent recurrence. Corrective actions shall be appropriate to the effects of the non-conformities encountered.
f) reviewing the effectiveness of the corrective action taken.

4.1 m) -Rating Reduction

HOQ — Thu, 11 Nov 2010 03:13:57 +0000

wobei der Fokus auf der Verifizierung/Validierung des Design-FMEA Prozesses im Projekt liegt. .
… with the focus on the verification / validation of the Product in the project.

4.1 m) -Rating Reduction should Focus on the Verification/Validation of Design FMEA.

Discussion.

TS Requirements.
7.1 Planning of product realization
The organization shall plan and develop the processes needed for product realization.
c) required verification, validation, monitoring, measurement, inspection and test activities specific to the product and the criteria for product acceptance;

4.1 k) - Special Characteristics

HOQ — Thu, 11 Nov 2010 03:13:31 +0000

Besondere Merkmale sind identifiziert, in der FMEA gekennzeichnet und durch Maßnahmen abgesichert.
Special characteristics (SCs) are identified, highlighted in the FMEA and secured by appropriate actions.
4.1 k) - Special Characteristics should be identified in the FMEA.

Discussion.

TS Requirements.
7.3.2.3 Special characteristics
The organization shall identify special characteristics [see 7.3.3 d)] and
⎯ identify process control documents including drawings, FMEA's, control plans, and operator instructions with the customer's special characteristic symbol or the organization’s equivalent symbol or notation to include those process steps that affect special characteristics.

4.1 n) - PDCA Principles

HOQ — Thu, 11 Nov 2010 03:13:07 +0000

Ein Regelkreis zur Aktualisierung der FMEA (Häufigkeit und Auslöser) ist vorhanden.
There is a control loop for updating FMEA's (frequency and reasons)

4.1 n) - PDCA Principles should be implemented to facilitate FMEA improvement.

Discussion.

TS Requirements.
8.5.1.2 Manufacturing process improvement
Manufacturing process improvement shall continually focus upon control and reduction of variation in product characteristics and manufacturing process parameters.

5.1 d) - Supplier Approval

HOQ — Thu, 11 Nov 2010 02:35:29 +0000

Bei Abweichungen von den eigenen Auswahlkriterien muß die weitere Vorgehensweise festgelegt sein.
For serial production it must be ensured that only suitable suppliers are used.

5.1 d) - Supplier Approval should be required prior to Series Production.

Discussion.
TS Requirements
7.4.1 Purchasing process
Criteria for selection, evaluation, and re-evaluation shall be established.

5.1 b) - Supplier Evaluation

HOQ — Thu, 11 Nov 2010 02:35:48 +0000

Die rechtzeitige Planung zur Auswahl und Bewertung neuer Lieferanten anhand von Auswahlkriterien gemäß dem Projektplan des Kunden ist nachzuweisen.
Evidence must be provided of the timely planning for selecting and assessing new suppliers, based on selection criteria meeting the customer's project plan.

5.1 b) - Supplier Evaluation should be included in the Product Plan.

Discussion.
TS Requirements
7.4.1 Purchasing process
Criteria for selection, evaluation, and re-evaluation shall be established.

5.2 Supplier Monitoring

HOQ — Thu, 11 Nov 2010 02:38:48 +0000

Werden die Kundenanforderungen in der Lieferkette berücksichtigt?

Are the Customer's Requirements taken into account in the Supply chain?

Discussion.
Supplier Monitoring is an ongoing process throughout the Product life.
Agreements should be established between the Organization and its Suppliers for the logistics of Supplier Monitoring in terms of requirements, communication channels and responsibilities.

REQUIREMENTS
5.2 a) - Supplier Monitoring by the Customer should be incorporated into the contract.
5.2 b) - The Customers / Supplier Interface should be established.
5.2 c) - Supplier Responsibilities should be defined.
5.2 d) - Change Control should also apply to Suppliers. (Customer Requirements)

5.2 a) - Supplier Monitoring

HOQ — Thu, 11 Nov 2010 02:38:22 +0000

Die Lieferanten in der Lieferkette müssen hinsichtlich ihrer Beauftragung und Leistung gesteuert und überwacht werden. (abhängig von der Risikoklassifizierung des Bauteils)
Suppliers in the supply chain must be controlled and monitored in terms of their engagements and performance (depending on the classification of the risk.

5.2 a) - Supplier Monitoring by the Customer should be incorporated into the contract.

Discussion.

TS Requirements
7.4.2 Purchasing information
Purchasing information shall describe the product to be purchased, including where appropriate
c) quality management system requirements.

5.2 b) - Customers / Supplier Interface

HOQ — Thu, 11 Nov 2010 02:38:03 +0000

In diesem Prozess müssen die Schnittstellen zu den Lieferanten/Sublieferanten erkannt und abgesichert sein.
Interfaces are recognised and secured.

5.2 b) - The Customers / Supplier Interface should be established.

5.2 c) - Supplier Responsibilities

HOQ — Thu, 11 Nov 2010 02:37:44 +0000

Die Verantwortlichkeiten beim Lieferanten müssen geregelt sein.
The forwarding of customer requirements must be controlled and traceable.

5.2 c) - Supplier Responsibilities should be defined.

5.2 d) - Change Control

HOQ — Thu, 11 Nov 2010 02:37:20 +0000

Ebenso ist das Änderungsmanagement zu berücksichtigen.
Change management must be taken into account.

5.2 d) - Change Control should also apply to Suppliers. (Customer Requirements)

Discussion.
TS Requirements
4.2.3.1 Engineering specifications
The organization shall have a process to assure the timely review, distribution and implementation of all customer engineering standards/specifications and changes based on customer-required schedule.

5.1 a) - QMS Certification

HOQ — Thu, 11 Nov 2010 02:36:15 +0000

Vor Festlegung der Lieferanten muss eine Beurteilung des QM-Systems (Zertifizierung/ Auditierung) vorliegen.
Before suppliers are specified, an assessment of the QM system (certification / auditing) must be obtained.

5.1 a) - QMS Certification should be required of Suppliers (Audited or Certified)

Discussion.
TS Requirements
7.4.2 Purchasing information
Purchasing information shall describe the product to be purchased, including where appropriate
c) quality management system requirements.

7.4.1.2 Supplier quality management system development
Unless otherwise specified by the customer, suppliers to the organization shall be third party registered to ISO 9001:2000 by an accredited third-party certification body.

5.1 c) - Supplier History

HOQ — Thu, 11 Nov 2010 02:35:05 +0000

Erfahrungen aus Auswertungen der Qualitätsleistungsbewertung bei bestehenden Lieferanten müssen berücksichtigt werden.
Experience from evaluations of quality performance assessments must be taken into account for existing suppliers.

5.1 c) - Supplier History should be considered where applicable. Discussion.
TS Requirements
7.4.1 Purchasing process
Records of the results of evaluations and any necessary actions arising from the evaluation shall be maintained (see 4.2.4)

5.1 e) - Risk Analysis

HOQ — Thu, 11 Nov 2010 02:34:36 +0000

Risiken in Lieferantenkette müssen ermittelt und bewertet werden sowie durch
Risk in the supply chain must be determined and assessed and must be reduced by appropriate action (strategy for emergencies)

5.1 e) - Risk Analysis should be conducted on the Supply Chain.

Discussion.
TS Requirements
7.4.1 Purchasing process
NOTE 2 When there are mergers, acquisitions or affiliations associated with suppliers, the organization should verify the continuity of the supplier's quality management system and its effectiveness.

5.1 f) - Contingency Plans

HOQ — Thu, 11 Nov 2010 02:33:59 +0000

geeignete Maßnahmen reduziert werden (Notfallstrategie)
Risk in the supply chain must be determined and assessed and must be reduced by appropriate action (strategy for emergencies)

5.1 f) - Contingency Plans should be raised as a result of Risk Analysis?

Discussion.
TS Requirements
7.4.1 Purchasing process
The type and extent of control applied to the supplier and the purchased product shall be dependent upon the effect of the purchased product on subsequent product realization or the final product.

NOTE 2 When there are mergers, acquisitions or affiliations associated with suppliers, the organization should verify the continuity of the supplier's quality management system and its effectiveness.

5.1 h) - Supplier Capacity

HOQ — Thu, 11 Nov 2010 02:32:57 +0000

Ausreichende Kapazitäten müssen bei den Sublieferanten sichergestellt sein. Dies gilt auch bei Stückzahländerungen.
It must be assured that the suppliers have sufficient capacities.
…this also applies to changes in quantities.

5.1 h) - Supplier Capacity should be assured for predicted volumes and delivery schedules.

6.1.1* Product Sign Off

HOQ — Wed, 10 Nov 2010 08:30:46 +0000

Werden Änderungen am Produkt oder Prozess während der Serie verfolgt und dokumentiert?

Has the project been transferred from development to serial production?

REQUIREMENTS.
6.1.1 a) - There should be a Process Handover from development phase to production phase.
6.1.1 b) - The PPAP Approval Process should release should be fully documented.
6.1.1 c) - PPAP Compliance with customer specifications/requirements should be demonstrated.
6.1.1 d) - PPAP Coordination requirements should be coordinated with the Customer.
6.1.1 e) - Sample Reference Parts should be available (if required).
6.1.1 f) - Process Optimization during ramp-up should contribute to robust production.
6.1.1 g) - First Off Approval process should be applied after any process interruptions /changes.
6.1.1.h) - Production Test Methods should comply with Customer requirements.
6.1.1 i) - The Production Test Schedule should be complied with.
6.1.1. j) - Production Equipment should be adequate to satisfy the Product requirements.
6.1.1 k) - A FMEA Process should be used for the development of FMEA's.
6.1.1 l) - There should be Specification Targets for all relevant Product Characteristics.
6.1.1 m) -Equipment Availability tooling, testing and measuring equipment should be assured.
6.1.1 n) - Series Production Responsibility should be Transferred to Manufacturing.

6.1.1 a) - Project Responsibility Transfer

HOQ — Wed, 10 Nov 2010 08:29:16 +0000

Ein Prozess zur Übergabe der Verantwortung zwischen Entwicklung und Produktion ist definiert und geregelt.
A Process is defined for transferring responsibility between development and production and is controlled.

6.1.1 a) - The Project Responsibility should be transferred from Planning to Production.

TS Requirement
7.3.6.3 Product approval process
NOTE Product approval should be subsequent to the verification of the manufacturing process.

6.1.1 b) - PPAP Documentation

HOQ — Wed, 10 Nov 2010 08:28:27 +0000

Vor der ersten Serienlieferung muss eine Produktionsprozess- und Produktfreigabe vollständig mit allen geforderten Unterlagen vorliegen.
A complete production part approval process and product approval/release with all the documentation required must take place before first production shipment.

6.1.1 b) - PPAP Documentation should be complete.

TS Requirement
7.3.6.3 Product approval process
The organization shall conform to a product and manufacturing process approval procedure recognized by the customer.

6.1.1 c) - PPAP Compliance

HOQ — Wed, 10 Nov 2010 08:27:58 +0000

Die PPF ist die abschließende Verifizierung des Produkt-, Produktions- und Transport-Planungsprozesses und führt bei positivem Ergebnis zur Serienfreigabe.
The PPF (PPAP) is the final verification of the product, production and transport planning process and a positive result lead to approval / release for serial production.

6.1.1 c) - PPAP approval should verify Product Compliance for release to Series Production.

TS Requirement
7.3.6.3 Product approval process
The organization shall conform to a product and manufacturing process approval procedure recognized by the customer.

6.1.1 d) - PPAP Coordination

HOQ — Wed, 10 Nov 2010 08:27:30 +0000

Die Bedingungen für die Freigabe zur Serienfertigung sind mit dem Kunden abgestimmt.
Conditions for serial production release are agreed with the customer.

6.1.1 d) - Series Production Release should be approved by the Customer.

TS Requirement
7.3.6.3 Product approval process
The organization shall conform to a product and manufacturing process approval procedure recognized by the customer.

6.1.1 e) - Master Samples

HOQ — Wed, 10 Nov 2010 08:26:14 +0000

Referenzteile aus Bemusterungen sind gemass Kundenvorgaben aufzubewahren.
Reference Parts and products from samples submissions must be retained in accordance with customer requirements.

6.1.1 e) - Master samples should be kept according to Customer requirements.

6.1.1 f) - Process Optimization

HOQ — Wed, 10 Nov 2010 08:25:51 +0000

Der Prozess zur Anlaufabsicherung ist beschrieben und installiert, um die Hochlaufphase zu verkürzen und einen robusten Produktionsprozess sicherzustellen.
The process for securing the launch of production is described and installed, in order to shorten the run-up phase and ensure a robust production process.

6.1.1 f) - Does a Product Robustness Review support the Production Process

6.1.1 g) - First Off Approval

HOQ — Wed, 10 Nov 2010 08:25:26 +0000

Eine Anlaufabsicherung muss für alle Neuteile und geänderte Teile, die eine Erstbemusterung erfordern, durchgeführt werden.
A process to secure the launch must be carried out for all new parts and modified products requiring initial sample submission and approval.

6.1.1 g) - A new Approval process should be applied after any significant process modifications .

6.1.1.h) - Production Test Methods

HOQ — Wed, 10 Nov 2010 08:25:00 +0000

Ein Produktionstest gemäß Kundenanforderungen wurde durchgeführt und ist positiv bewertet.
A production test has been carried out to the customer's requirements and assessed positively.

6.1.1 h) - Production Test Methods should comply with Customer requirements.

6.1.1 i) - Production Test Schedule

HOQ — Wed, 10 Nov 2010 08:24:36 +0000

Maßnahmen aus dem Produktionstest wurden termingerecht umgesetzt. Produktionsmittel/Neuteile sind positiv bemustert.
Actions arising from the production test have been completed on time.

6.1.1 i) - Planned Product Testing should be completed as per the Product/Process Plan.

6.1.1. j) - Production Facilities

HOQ — Wed, 10 Nov 2010 08:23:45 +0000

Produktionsmittel/neuteile sind positive bemustert.

Production facilities/new parts have been sampled with positive results.

6.1.1 j) - Production Facilities should be adequate to satisfy the Product Requirements.

6.1.1 k) - FMEA Procedure

HOQ — Wed, 10 Nov 2010 08:23:15 +0000

Ein Prozess zur Weiterentwicklung der Prozess-/Produkt-FMEA ist definiert und geregelt.
A process for the further development of the product and process FMEA's is defined and controlled.

6.1.1 k) An FMEA Procedure must be in place.

6.1.1 l) - Specification Targets

HOQ — Wed, 10 Nov 2010 08:22:52 +0000

MFU sind für alle besonderen merkmale nachgewiesen.
Evidence of feasibility investigations have been provided for all special characteristics.

6.1.1 l) - There should be Specification Targets for all relevant Product Characteristics.

6.1.1 m) -Equipment Availability

HOQ — Wed, 10 Nov 2010 08:21:46 +0000

Werkzeuge, Prüf- und Messmittel in notwendiger Anzahl stehen zur Verfügung.
Tools, test, inspection and measurement facilities are available in sufficient quantities.

6.1.1 m) - Tooling, Test, Inspection and Measurement equipment should be sufficient to support Production capacity.

6.1.1 n) - Series Production Responsibility

HOQ — Wed, 10 Nov 2010 08:21:19 +0000

Die verantwortung fur die Serienproduktion wurde vom Projektteam an das produzierende Werk Ubergeben.
Responsibility for serial production has been transferred from the project team to the production plant.

6.1.1 n) - Series Production Responsibility should be Transferred to Manufacturing.

6.2.2 Set Up Instructions

HOQ — Wed, 10 Nov 2010 08:02:03 +0000

Erfolgt eine Freigabe von Fertigungsabläufen und werden Einstelldaten erfasst?

Are Production operations checked / approved and are setting data logged?

REQUIREMENTS
6.2.2 a) - The Approval Process should be followed prior to starting / re-starting production.
6.2.2 b) - Approval Criteria & Responsibilities should be defined and followed.
6.2.2 c) - Known Problems should be rectified prior to Process Approval.
6.2.2 d) - Set Up Instructions should include Test Instructions for process validation.
6.2.2 e) - The Urgent Release process should contain product if inspection results not available.
6.2.2 f) - Rework Approval should follow a defined process.
6.2.2 g) - A Disruption Re-approval process should be followed after process disruptions.
6.2.2 h) - A C/A Re-approval process should be followed after Corrective Actions.
6.2.2 i) - A Process Approval procedure should be established & followed.
6.2.2 j) - A Product Approval procedure should be established & followed.
6.2.2 k) - Special Process Approval should follow a defined process.
6.2.2 l) - Process Approval Responsibility should be defined and followed.
6.2.2 m) - Approval Validity should be specified in terms of time or quantity.
6.2.2 n) - Suspect Product should be quarantined in the event of process disruption.
6.2.2 o) - Process Setup Instructions (ref. parts etc.) should be available at the Workstation.
6.2.2 p) - Boundary Samples should be available at the Workstation.
6.2.2 q) - Deviations to Approval Criteria should be documented.

6.2.2 a) - Approval Process

HOQ — Wed, 10 Nov 2010 08:01:32 +0000

Freigabe zur Serienfertigung“ ist die auftragsbezogene Erst- und Wiederfreigabe für den Start der Produktion.
"Approval/release for serial production" is the contract-related initial and repeat release for the start of production.

6.2.2 a) - The Approval Process should be followed prior to starting / re-starting production.

TS Requirements
7.5.1.3 Verification of job set-ups
Job set-ups shall be verified whenever performed, such as an initial run of a job, material changeover or job change

6.2.2 b) - Approval Criteria

HOQ — Wed, 10 Nov 2010 08:01:09 +0000

Die Freigabe ist für Produkt und Prozess erforderlich und muss durch autorisierte Mitarbeiter schriftlich anhand von Abnahmekriterien erfolgen.
The approval/release is required for the product and process and must be issued in writing by authorized personnel, based on acceptance criteria.

6.2.2 b) - Approval Criteria & Responsibilities should be defined and followed.

6.2.2 c) - Known Problems

HOQ — Wed, 10 Nov 2010 08:00:47 +0000

Zu diesem Zeitpunkt müssen erkannte Problempunkte in der Produkt-/Prozessplanung und/oder vorheriger Serienfertigung abgestellt sein.
At this point problem areas detected in previous serial production must be eliminated.

6.2.2 c) - Known Problems should be rectified prior to Process Approval.

6.2.2 d) - Set Up Instructions

HOQ — Wed, 10 Nov 2010 08:00:21 +0000

Die Freigabeprüfungen müssen nach eindeutigen Prüfanweisungen erfolgen, um deren Wiederholbarkeit sicherzustellen.
The approval/release checks must be carried out to clear checking/inspection instructions to ensure repeatability.

6.2.2 d) - Set Up Instructions should include Test Instructions for process validation.

TS Requirements
8.3.2 Control of reworked product
Instructions for rework, including re-inspection requirements, shall be accessible to and utilized by the appropriate personnel.

6.2.2 e) - Urgent Release Process

HOQ — Wed, 10 Nov 2010 07:59:57 +0000

Wird die Fertigung nach Entnahme von Prüfteilen fortgesetzt, müssen die Produkte bis zur Freigabe der Prüfteile gesperrt bleiben.
If production is to recommence after parts have been taken for test/inspection, the products must remain quarantined until these parts have been approved/released.

6.2.2 e) - The Urgent Release process should contain product if inspection results not available.

6.2.2 f) - Rework Approval

HOQ — Wed, 10 Nov 2010 07:59:37 +0000

Nacharbeiten sind in den Freigabeprozessen einzubeziehen.
Rework must be included in the approval/release processes.

6.2.2 f) - Rework Approval should follow a defined process.

6.2.2 g) - Disruption Re-approval

HOQ — Wed, 10 Nov 2010 07:59:16 +0000

Zur Absicherung gleichbleibender Qualität der Fertigung ist nach jeder Fertigungsunterbrechung (z.B. Nachtruhe bei 2 - Schicht Betrieb, Werkzeugwechsel, Material-/Chargen- /Produktwechsel) die Voraussetzung einer prozesssicheren Produktion erneut nachzuweisen.
To ensure the constant quality of parts produced, fresh evidence must be produced of a secure production (e.g. night-time shut-down in the case of a 2 shift operation, a change of tool, material, batch or product.)

6.2.2 g) - A Disruption Re-approval process should be followed after process disruptions.

6.2.2 h) - C/A Re-approval

HOQ — Wed, 10 Nov 2010 07:58:58 +0000

Eine Produktionsunterbrechung ist auch bei Korrekturmaßnahmen gegeben.
Corrective actions are also regarded as a break in production.

6.2.2 h) - A C/A Re-approval process should be followed after Corrective Actions.

6.2.2 i) - Process Approval

HOQ — Wed, 10 Nov 2010 07:58:31 +0000

Die Wiederfreigabe muss immer für das Produkt erfolgen.
A repeat release must always be carried out for the product and also for the process.

6.2.2 i) - Process Approval Responsibility should be defined and followed.

6.2.2 j) - Sepcial Process Approval

HOQ — Wed, 10 Nov 2010 07:56:21 +0000

Spezielle Prozesse (Kleben, Schweißen, Löten, ....) werden gelenkt und erfordern sowohl eine Freigabe als auch eine angemessene Dokumentation.
Special processes (gluing, welding soldering, …) are controlled and require additional documentation in addition to the release.

6.2.2 j) - Special Process Approval should follow a defined process.

6.2.2 k) - Process Approval Responsibility

HOQ — Wed, 10 Nov 2010 07:55:56 +0000

Verantwortlichkeiten für die Wiederfreigabe sind festgelegt.
Responsibilities for the repeat release are specified.

6.2.2 k) - Process Approval Responsibility should be defined and followed.

6.2.2 l) - Approval Validity

HOQ — Wed, 10 Nov 2010 07:55:06 +0000

Die Wiederfreigabe der Produktion ist zu dokumentieren, Stückzahl für Freigabe muss definiert sein.
The repeat release for production must be documented and the quantity required for release must be defined.

6.2.2 l) - Approval Validity should be specified in terms of time or quantity.

6.2.2 m) - Suspect Product

HOQ — Wed, 10 Nov 2010 07:54:45 +0000

Ist der Freigabeprozess nach Unterbrechung / Störung nicht sofort möglich, muss der Zugriff auf alle bis zur Wiederfreigabe gefertigten Teile sichergestellt sei
If it is not possible to carry out the release process immediately after a break in production, access must be assured to all parts produced in till the repeat release has been carried out.
6.2.2 m) - Suspect Product should be quarantined in the event of process disruption.

6.2.2 n) - Process Setup Instructions

HOQ — Wed, 10 Nov 2010 07:54:24 +0000

Einstell pläne (Einstelldaten, Programme, etc), erzeugnisspezifische Rüstpläne sowie enrichthilfen/Referenzteile müssen am Arbeitsplatz /an der Station vorhanden sein.
Setting plans (setting data, programmes, etc), product specific setting up plans and setting aids/reference parts must be at the work-pace/at the station.

6.2.2 n) - Process Setup Instructions (ref. parts etc.) should be available at the Workstation.

6.2.2 o) - Boundary Samples

HOQ — Wed, 10 Nov 2010 07:54:02 +0000

Prüf- und Grenzmuster müssen zur Vergleichbarkeit am entsprechenden Arbeitsplatz zur Verfügung stehen.
For comparison purposes, inspection and limit samples must be available at the relevant workplace.

6.2.2 o) - Boundary Samples should be available at the Workstation.

6.2.2 p) - Approval Criteria

HOQ — Wed, 10 Nov 2010 07:53:41 +0000

Abweichungen und eingeleitete Massnahmen sind dokumentiert.
Non-compliances and actions taken are documented.

6.2.2 p) - Deviations to Approval Criteria should be documented.

6.2.1* Production Control Plan

HOQ — Wed, 10 Nov 2010 07:53:06 +0000

Prozessablauf (Sind alle Produktionsprozesse geregelt)

Are all the relevant details listed in the production and test / inspection documents, based on the production control plan?

REQUIREMENTS
6.2.1 a) - Work Instructions & Control Plans should be available at the work station.
6.2.1 b) - Test Methods, Test Frequencies and Approval Criteria should be defined and followed.
6.2.1 c) - Process Parameters & Inspection Requirements should be specified.
6.2.1 d) - Tolerances should be allocated to Process Parameters.
6.2.1 e) - SPC Limits should be defined, understood and followed.
6.2.1 f)- Product/Process Deviations should be documented.
6.2.1 g) - Critical Characteristics should be defined in the Control Plan.
6.2.1 h) - Rework Methods, re-inspection & identification criteria should be specified.
6.2.1 i) - Quality Plan Approval should be granted by the Customer.

6.2.1 a) - Work Instructions

HOQ — Wed, 10 Nov 2010 07:52:45 +0000

Die Fertigungs- und Prüfunterlagen ( Produktionslenkungsplan (PLP) Arbeitsplan, Fertigungshinweise) müssen am Arbeits-/ Prüfplatz verfügbar sein.
The production and test/inspection documents (production control plan, work plan, manufacturing instructions) must be available at the work place / inspection station.

6.2.1 a) - Work Instructions & Control Plans should be available at the work station.

TS Requirements
7.5.1.2 Work instructions
The organization shall prepare documented work instructions for all employees having responsibilities for the operation of processes that impact product quality.
These instructions shall be accessible for use at the work station.

6.2.1 b) - Test Methods

HOQ — Wed, 10 Nov 2010 07:52:25 +0000

Prüfmerkmale, -Mittel, -Methoden, - Häufigkeiten/-Zyklen, Requalifikationen müssen darin beschrieben und definiert sein.
Checking/inspection characteristics, facilities, methods, frequencies (cycles) and re-qualifications must be described and defined in these documents.

6.2.1 b) - Test Methods, Test Frequencies and Approval Criteria should be defined and followed.

6.2.1 c) - Process Parameters

HOQ — Wed, 10 Nov 2010 07:52:01 +0000

Prozessparameter, die Einfluss auf die Produkteigenschaften/-qualitat haben , mussen vollstandig angegeben sein.
Process parameters influencing product characteristics and/or quality must be fully stated.

6.2.1 c) - Process Parameters & Inspection Requirements should be specified.

TS Requirements
7.3.2.3 Special characteristics
The organization shall identify special characteristics [see 7.3.3 d)] And
— include all special characteristics in the control plan,
7.5.1.1 Control plan
The control plan shall
— include methods for monitoring of control exercised over special characteristics (see 7.3.2.3) defined by both the customer and the organization,

6.2.1 d) - Tolerances

HOQ — Wed, 10 Nov 2010 07:51:39 +0000

Prozessparameter und Prüfmerkmale sind mit Toleranzen anzugeben.
Tolerances must be stated for process parameters and checking equipment/inspection characteristics.

6.2.1 d) - Tolerances should be allocated to Process Parameters.

6.2.1 e) - SPC Limits

HOQ — Wed, 10 Nov 2010 07:51:17 +0000

Die Eingriffsgrenzen in den Prozessregelkarten müssen festgelegt, erkennbar und nachvollziehbar sein.
The control limits in process control charts must be specified, recognizable and traceable.

6.2.1 e) - SPC Limits should be defined, understood and followed.

6.2.1 f)- Product/Process Deviations

HOQ — Wed, 10 Nov 2010 07:50:55 +0000

Abweichungen und eingeleitete Maßnahmen zu den Prozessvorgaben, Prüfmerkmalen sind zu dokumentieren.
Non-compliances and actions taken regarding process requirements and inspection characteristics must be documented.

6.2.1 f) - Product/Process Deviations should be documented.

6.2.1 g) - Critical Characteristics

HOQ — Wed, 10 Nov 2010 07:50:22 +0000

Daten zu Maschinen/Werkzeuge/Hilfsmittel (Werkzeug und Maschinen-Nr.) für kritische Produkte und Prozesse müssen im Arbeitsplan/PLP/Prüfanweisung angegeben sein.
Data regarding machines/tools/auxilary aids (tool and machine numbers) for critical products and processes must be stated in the work plan, production control plan/inspection instructions

6.2.1 g) - Critical Characteristics should be defined in the Control Plan.

6.2.1 h) - Rework Methods, re-inspection & identification criteria

HOQ — Wed, 10 Nov 2010 07:49:50 +0000

Nacharbeits bedingungen sind spezifiziert und im Prozess abgesichert (Kennzeichnung der Teile, erneute Prüfung...).
Conditions regarding rework are specified and secured within the process (parts identification; fresh checks/inspection,…).

6.2.1 h) - Rework Methods, re-inspection & identification criteria should be specified.

6.2.1 i) - Quality Plan Approval

HOQ — Wed, 10 Nov 2010 07:49:29 +0000

Das Qualitats-Prüfkonzept entspricht den Anforderungen/ Abstimmungen mit dem Kunden.
The quality checking/inspection concept complies with the customer's requirements/agreements made with the customer.

6.2.1 i) - Quality Plan Approval should be granted by the Customer.

6.3.1 Employee Quality Responsibility

HOQ — Wed, 10 Nov 2010 06:47:30 +0000

Sind den Mitarbeitern Verantwortung und Befugnisse zur Überwachung der Produkt-/ Prozessqualität übertragen?

Are operators given responsibility and authority to monitor the quality of product and process?

REQUIREMENTS.
6.3.1 a) - Responsibility & Authority for Product / Process Quality monitoring should include. ..
6.3.1 a.i)- - - - - First Off Inspection and Approval,
6.3.1 a.ii) - - - - Self Inspection / Control,
6.3.1 a.iii) - - - SPC and reaction to Out of Control,
6.3.1 a.iv) - - - Stopping Production in the event of Product/Process non-conformance.
6.3.1 b) - Is Quality Awareness regularly promoted.
6.3.1 c) - Does Training / Awareness include …
6.3.1 c.i) - - - - - Consequences of Defective Workmanship,
6.3.1 c.ii)- - - - - Product Function Awareness.
6.3.1 d) - Is the extent of employee quality awareness monitored.
6.3.1 e) - Is Customer Quality Performance information relayed to Employees.
6.3.1 g) - Is Suggestion Implementation information relayed to Employees.

6.3.1 b) - Quality Awareness

HOQ — Wed, 10 Nov 2010 06:44:04 +0000

Das Qualitätsbewußtsein der Mitarbeiter muß durch geeignete Maßnahmen regelmäßig gefördert und aufrechterhalten werden.
The quality-consciousness of operators must be encouraged and maintained by suitable means.

6.3.1 b) - Quality Awareness should be regularly promoted.

TS Requirements
5.5.2 Management representative
Top management shall appoint a member of management who, irrespective of other responsibilities, shall have responsibility and authority that includes
c) ensuring the promotion of awareness of customer requirements throughout the organization.

6.3.1 d) - Employee Quality Awareness

HOQ — Wed, 10 Nov 2010 06:42:09 +0000

Ein Prozess, der ermittelt, inwieweit sich das Personal der Bedeutung und Wichtigkeit seiner Aufgaben bewußt ist, muß implementiert sein.
A process must be implemented to determine to what extent personnel are aware of the significance and importance of their tasks.

6.3.1 d) - The extent of employee quality awareness should be monitored.

TS Requirement
6.2.2.4 Employee motivation and empowerment
The organization shall have a process to measure the extent to which its personnel are aware of the relevance and importance of their activities and how they contribute to the achievement of the quality objectives [see 6.2.2 d)].

6.3.1 e) - Customer Quality Performance

HOQ — Wed, 10 Nov 2010 06:41:27 +0000

Die Mitarbeiter erhalten regelmäßig Informationen über den erreichten aktuellen Qualitätsstand bei den Kunden.
Employees regularly receive information on current quality levels achieved by customers.

6.3.1 e) - Is Customer Quality Performance information relayed to Employees.

6.3.1 g) - Suggestion Implementation

HOQ — Wed, 10 Nov 2010 06:40:42 +0000

Feedback/Rückmeldungen zu eingereichten Verbesserungsvorschlägen liegen vor.
Feedback s provided on suggestions for improvements.

6.3.1 g) - Is Suggestion Implementation information relayed to Employees.

6.4.1 Preventive Maintenance

HOQ — Wed, 10 Nov 2010 06:01:36 +0000

Wird die Wartung und Instandhaltung der Fertigungseinrichtungen / Werkzeuge vorbeugend gelenkt?

Are the maintenance and overhaul of production facilities / tools controlled?

Discussion.
Preventive maintenance is a schedule of planned maintenance actions aimed at the prevention of breakdowns and failures with the objective of preventing the failure of equipment before it actually occurs.
Preventive maintenance activities include equipment checks, partial or complete overhauls at specified periods, oil changes, lubrication and so on.
In addition, employees can record equipment deterioration so they know to replace or repair worn parts before they cause system failure.

REQUIREMENTS
a) - Key Requirements for Process Equipment. Machinery, Tooling should be identified.
b) - Preventive Maintenance Schedules should be available?
c) - Maintenance Resources for machines & equipment should be identified and provided.
d) - Maintenance Activities should be carried out according to Planning.
e) - A Preventive Maintenance Schedule should include, tooling, equipment and gauging.
f) - Replacement Parts for key manufacturing equipment should be available.
g) - Work Station Cleanliness should be included in Maintenance Planning.
h) - Process Downtime should be analyzed and optimized.
i) - Machine utilization and Tool Life should be optimized.
j) - A Tool Management Program should include ...
j.i) - Identification of Operational Status (repair, in use, not in use),
j.ii) - Records of Tool Usage,
j.iii) - Protection against damage,
j.iv) - Tool ownership.

6.4.1 a) - Key Requirements

HOQ — Wed, 10 Nov 2010 06:00:58 +0000

Anlagen, Einrichtungen, Maschinen und Werkzeuge die zum reibungslosen Betreiben von Schlüsselprozessen nötig sind, sind ermittelt
Plant, equipment, machines and tools required for the problem free operation of key processes are identified ...

6.4.1 a) - Key Requirements for Process Equipment. Machinery, Tooling should be identified.

TS Requirements
7.5.1.4 Preventive and predictive maintenance
The organization shall identify key process equipment

6.4.1 b) - Maintenance Schedules

HOQ — Wed, 10 Nov 2010 06:00:36 +0000

und mit entsprechenden vorbeugenden Wartungsintervallen vorgesehen.
… and appropriate preventive maintenance intervals are allocated to them.

6.4.1 b) - Preventive Maintenance Schedules should be available?

TS Requirement
7.5.1.4 Preventive and predictive maintenance
... develop an effective planned total preventive maintenance system.

6.4.1 c) - Maintenance Resources

HOQ — Wed, 10 Nov 2010 06:00:09 +0000

Ressourcen zur Durchführung notwendiger Instandhaltungs-Maßnahmen sind vorhanden.
Resources to carry out essential maintenance work are available.

6.4.1 c) - Maintenance Resources for machines & equipment should be identified and provided.

TS Requirement
7.5.1.4 Preventive and predictive maintenance
provide resources for machine/equipment maintenance

6.4.1 d) - Maintenance Activities

HOQ — Wed, 10 Nov 2010 05:59:46 +0000

Notwendige Instandhaltungs-Maßnahmen werden systematisch geplant und durchgeführt.
Essential maintenance work is systematically planned and carried out.

6.4.1 d) - Maintenance Activities should be carried out according to Planning.

TS Requirement
7.5.1.4 Preventive and predictive maintenance
As a minimum, this system shall include the following
— planned maintenance activities;

6.4.1 e) - Preventive Maintenance Records

HOQ — Wed, 10 Nov 2010 05:59:18 +0000

Vorbeugende Instandhaltungen der Maschinen, Anlagen und Werkzeuge werden durchgeführt, dokumentiert und controllt (Instandhaltungssystems).
Preventive maintenance of machines, plant and tools is carried out, documented and controlled, (maintenance systems).

6.4.1 e) - A Preventive Maintenance Records should be available and analyzed.

TS Requirement
7.5.1.4 Preventive and predictive maintenance
As a minimum, this system shall include the following:
— packaging and preservation of equipment, tooling and gauging;